產(chǎn)品詳情
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在橡膠輪胎生產(chǎn)過程中，硫化和煉膠工序均產(chǎn)生工藝廢氣。污染因子為工業(yè)粉塵、惡臭等污染物。雖然污染強度不大，但廢氣排放量大、污染成分復雜多變，尤其是廢氣中惡臭成分對周圍環(huán)境、廠區(qū)環(huán)境造成一定的污染，擾民現(xiàn)象難以避免。
輪胎生產(chǎn)廢氣成分：
輪胎制造廠有害工藝廢氣的主要來源于煉膠車間和硫化車間。廢氣中的主要污染物有：惡臭、炭黑粉塵、顆粒粉塵、甲苯、二甲苯、三甲苯、乙苯、乙庚烷、非甲烷烴等污染物。
早期橡膠輪胎制造行業(yè)生產(chǎn)廢氣主要選用活性碳吸附工藝。隨著光催化法的出現(xiàn)，很好的解決了輪胎工藝廢氣除臭的難。
輪胎廠廢氣治理、輪胎廠廢氣處理、輪胎廠廢氣處理設備請找2008北京奧運賽艇廢氣治理供應商---上海安居樂環(huán)?？萍加邢薰尽U氣處/
輪胎廠廠產(chǎn)生的硫化物廢氣治理、苯系物廢氣處理、丁二烯廢氣治理、丙烯酸廢氣治理、丁苯橡膠等惡臭氣體治理一直是困擾廢氣處理環(huán)保行業(yè)的難題。尤其是輪胎廠廢氣處理因易燃易爆、遇到強氧化劑容易劇烈反應較危險，廢氣排放口溫度較高、苯環(huán)鍵較緊很難打斷、苯乙烯不溶于水等因素，是個老大難問題。
詳情請致電熊經(jīng)理 138-1680-3170
蓄熱焚燒技術原理：
蓄熱焚燒爐英文名為“Regenerative Thermal Oxidizer”，故簡稱為“RTO”，它通常由多個蓄熱室組成。在設備運行前運用點燒器加溫把有機廢氣加熱到800℃以上，從而使廢氣中的VOC在氧化室氧化分解成二氧化碳和水。氧化產(chǎn)生的高溫氣體流經(jīng)特制熱陶瓷，使蓄熱陶瓷升溫而“蓄熱”；此“蓄熱”用于預熱后續(xù)進入的有機廢氣，從而節(jié)省用于廢氣升溫的燃料；蓄熱室，“放熱立即引入已處理合格的潔凈煙氣的一部分對該蓄熱室進行清掃。每個蓄熱室依次經(jīng)歷蓄熱放熱清掃等程序，周而復始，連續(xù)工作。
安居樂VOC沸石轉(zhuǎn)輪濃縮GRTO裝置簡介:
Zeolite Rotary Concentrator Wheel+ GRTO:
對于低濃度?大風量的VOC污染廢氣，上海安居樂環(huán)保科技股份有限公司推出自主知識產(chǎn)權的GRTO工藝，進一步完善了傳統(tǒng)的VOC濃縮+RTO蓄熱燃燒裝置工藝，可以將低濃度、大風量的污染空氣濃縮為小風量、高濃度的廢氣后進行熱力燃燒處理，效率提升，安全提升，而且可以降低運行成本，實現(xiàn)低成本、高效率VOC尾氣處理達標排放，是行業(yè)領先的有機揮發(fā)性VOC和惡臭HAP廢氣環(huán)保治理工藝。
How to treat low concentration with large air flow waste stream? Shanghai Anjule has patent designed solutions with the zeolite concentrators to reduce the air flow of the pollutant and concentrate the VOCs before the RTO treatment. Improve the removal efficiency, reduce the operating cost while meeting the regulations. This is a leading technologies in treating VOCs and HAP.
常規(guī)有機廢氣濃縮轉(zhuǎn)輪和RTO（RCO）處理流程如下：
The process flow for zeolite rotary concentrator wheel+ RTO (RCO)
安居樂的工藝技術更加貼近廢氣工況，以大風量的噴漆廢氣處理為例：
車間排放有機廢氣通過總管道送至G渦流凈化塔做漆霧顆粒去除處理，后經(jīng)過除霧器，再經(jīng)過專門設計的組合過濾器后，由VOC沸石濃縮轉(zhuǎn)輪吸附區(qū)吸附，吸附效率為90%以上；排放廢氣由吸附風機抽出，并達標排放；
濃縮轉(zhuǎn)輪吸附住的有機物，從轉(zhuǎn)輪脫附區(qū)域脫附出來進入RTO高溫氧化處理
Anjule technology can be applied to work with the process specifications. For example, emission from coating industrial has the characteristic of high air volume: the waste gas was sent to the G-vortex column to remove particulate. After the dehumidifier process, the waste gas was sent to a specially designed filter before entering the rotary concentrator for VOCs adsorption. The removal efficiency can achieve VOC removal efficiency above 90%. A system fan was installed to release the cleaned air, which is in compliance with the regulations. The air stream then transfer to the RTO for further treatment.
一、轉(zhuǎn)輪入口G渦流凈化塔
安居樂G渦流洗滌凈化塔采用獨特的渦流結(jié)構(gòu)；凈化去除有機廢氣中漆物，以滿足轉(zhuǎn)輪入口條件；優(yōu)點：1、不易堵塞，無需更換填料。2、運行成本低。3、漆粒去除效率高，防治漆粒積蓄在轉(zhuǎn)輪上發(fā)生火災。
1. Rotary entrance with G-vortex column
Anjule G-vortex column has a unique vortex structure, purify and remove the paint organic substance from gas.
The advantage: 1. Avoid the blockage of the packing media; reduce the operating cost; and achieve high removal efficiency of VOC substance. Minimize the accumulation of the paint substance0n the rotary and at a result prevent fire hazard.
二、先進轉(zhuǎn)輪裝置
2. Advance rotary device
安居樂設有專門的VOC處理實驗室，廢氣治理實驗工程中心，轉(zhuǎn)輪裝置引進日本，實驗測試具體成分的轉(zhuǎn)輪效率，保障項目的成功率。轉(zhuǎn)輪吸附裝置的優(yōu)點體積小、操作方便、壓降低；它可以連續(xù)地將大的廢氣流量處理成濃度足夠低的凈化氣，而解吸出來的氣體則濃度高而流量低，從而進入低風量RTO裝置徹底燃燒。
Aujule has set up a laboratory and an engineering center for the design of the exhaust gas VOC treatment. The rotary wheels are imported from Japan; the VOC compounds removal rate are measured in a laboratory to ensure the successful treatment for the environmental projects.
The advantage of our rotary concentrator: small size, convenience, low pressure lost and work continuously to concentrate low VOC concentration waste gas. The rotary processed gas has a high concentration of VOC with less volume and therefore reduce the amount of the waste gas for the RTO treatment.
三、安全性高
安居樂獨家專利設計的GRTO工藝充分考慮了消防、防爆等安全因素，運行穩(wěn)定，安全可靠，工藝完整。
3. Safety guarantee
Patent designed of Anjule GRTO has put the fire, explosions and other safety factors into fully consideration. The operation of the GRTO is steady, safe and reliable.
四、技術先進性
GRTO 控制系統(tǒng)設有軟硬體聯(lián)鎖，可通過溫度、壓力等反饋，及時調(diào)節(jié)響應聯(lián)動器件，可有效保障系統(tǒng)安全。RTO控制系統(tǒng)采用PLC,安置在控制盤體內(nèi)；配有火焰強度顯示、高溫控制器、報警、復位、開關機、緊急停機以及記錄儀；RTO系統(tǒng)與產(chǎn)線進行無縫銜接，確保不影響現(xiàn)有工藝及生產(chǎn)。
4. Advance Technology
GRTO control system equipped with software and hardware interlocks, through temperature, pressure responses, the system reacts immediaby to the safety control of the system. Effectively，protect the safety of the system . RTO control system uses PLC, installed inside of the control panels; equipped with flame intensity detector, temperature controllers, alarm, reset,0n and off switch, emergency stop, and a recorder; RTO system works seamlessly with the production line without interfering to the existing production.
五、運行費用優(yōu)勢
濃度越高運行成本越低。所以采取合理的技術手段增加有機廢氣進入RTO（RCO）時的濃度，以及減少廢氣處理量是減少RTO（RCO）投資與提高運行效率的有效途徑。
5. The low operating cost advantage
Lower operating cost can be achieved with high VOC concentration in the waste stream. Using a rotary concentrator to reduce the volume of the waste gas is a feasible way in decreasing the cost.
輪胎廠廢氣處理的案例：2011年7月，浙晨橡膠廠廢氣處理項目歷經(jīng)三個月的奮戰(zhàn)，終由上海安居樂環(huán)保股份科技有限公司承建的苯乙烯廢氣處理、非甲烷總烴廢氣處理二期的指標全部通過第三方有國家權威資質(zhì)的環(huán)保監(jiān)測。
輪胎廠惡臭廢氣治理成功，是上海安居樂環(huán)?？萍脊煞萦邢薰纠^先后承建過全國大玻璃鋼生產(chǎn)企業(yè)天馬集團橡膠廠苯乙烯廢氣處理、全球大環(huán)保相框上海英科國際集團塑料造粒苯乙烯廢氣治理項目后又一重大突破。它標志著上海安居樂環(huán)?？萍加邢薰镜妮喬ハ鹉z廠廢氣治理、輪胎廠廢氣治理、輪胎廠惡臭廢氣治理技術有了更新的、長足的進展。
